Gilson Shakers: Precision Screeners & Shaker Screens

Sieve Size Chart: Understanding Mesh and Particle Sizes

Sieve Essentials: Understanding Its Functions & Applications

Are you looking for a reliable and efficient solution for your material screening needs? Look no further – Gilson Shakers offer a range of precision screening machines that cater to various industry applications. In this blog post and series, we’ll provide an in-depth look at Gilson Shakers, their innovative designs, and how they can benefit your operations.

Key Takeaways

Gilson Shakers offer precision screening machines of varying sizes and capacities, with vibratory & wet screening equipment for accurate particle sizing.
Texas Shaker design prevents material accumulation on the screen while providing efficient material handling capabilities.
Gilson’s experts are available to help select the right shaker for your needs and provide professional support & resources.

Gilson Shaker Models & Capacities

Gilson Shakers, precision screening machines equipped in a variety of sizes and capacities, cater to your site specific screening needs.

The Texas Shaker models, for instance, provide up to 800 square feet of screening area – an impressive capacity that makes them ideal for on-site sand production, aggregate processing, and recycling operations.

With a long stroke, slow-speed horizontal reciprocating motion, and varying velocities, these shakers maximize the throughput of undersize per cycle.

Vibratory Screening Machines

Designed for precision screening and sizing of dry granular materials, Gilson’s vibratory screening machines accommodate a range from 1/2” to 300 microns. They efficiently process a wide range of materials, such as:

large rocks
plastic
wood
other debris

while being capable of filtering material much finer than the screen openings. This allows for effective separation of solids and liquids, ensuring that your screening process is both accurate and efficient.

These machines come in the standard Texas Shaker model and the Quick-Change model, which features individually secured screen decks for easier access when frequent screen or deck changes are needed. The various configurations available include series, parallel, and series/parallel, offering a customizable solution for your unique screening needs.

Wet Screening Equipment

Gilson’s wet screening equipment is designed to deliver accurate and efficient particle sizing of wet materials. With a user-friendly design, this equipment is straightforward to operate and maintain, ensuring that your wet screening process remains hassle-free. With a variety of models and sizes like the Shaker, Sieve Shaker, and Rotary Sieve, a tailored solution for specific wet screening requirements is achievable.

The innovative design of Gilson’s wet screening equipment ensures precise and productive particle sizing, allowing for accommodating a wide range of applications, from sand production to aggregate processing and recycling operations. This versatility makes Gilson’s wet screening equipment an invaluable addition to any material processing operation.

Gilson Shaker Design & Functionality

The Texas Shaker is designed to produce, with a positive conveying action that ensures a constant velocity, preventing the accumulation of material on the screen. This innovative design allows for optimal performance and increased screening efficiency. The features of the Texas Shaker include:

Positive conveying action
Prevention of material accumulation on the screen
Cleaning balls that impact the underside of the screen to prevent blinding
Local agitation to assist in stratification

These features work together to enhance screening efficiency and ensure the best possible performance of the Texas Shaker.

In addition to these features, the Texas Shaker employs a straight-line “shake” generated by a pair of rotating unbalanced shafts, which are coupled together with a pair of gears. This unique design allows the shaker to maintain a constant velocity of the oversize bed, preventing uneven accumulation of sand on the screen and ensuring efficient material handling.

Efficient Material Handling

Gilson Shakers utilize connecting rods driven by an eccentric shaft to agitate the sample material, ensuring optimal performance and effective separation of materials. This efficient material handling system prevents screen blinding and guarantees consistent results by evenly distributing the material across the screen surface.

Keeping the testing screen clean, free of debris, and regularly checking for signs of wear and tear are essential for the smooth operation of your Gilson Shaker. Scheduled lubrication of grease fittings is also recommended to ensure optimal performance and longevity.

Customizable Configurations

With customizable configurations, Gilson Shakers adapt to your screening needs to achieve optimal results. These configurations include series, parallel, and series/parallel arrangements, ensuring that you can find the perfect solution for your specific requirements.

The introduction of incoming feed into Gilson Shakers is facilitated by a waterfall mechanism, with sets of channels distributing an equal proportion to each deck. This ensures that your chosen configuration is fully optimized for the material you’re processing, providing the best possible results every time.

Gilson Shaker Screen Types & Materials

Gilson Shaker Screens: shaker screens are constructed from two layers of heavy-duty rectangular mesh and one layer of coarse mesh, providing reliable and efficient screening media. The RHD series shaker screens are designed to address the challenge of screening difficult-to-process materials, such as LCM.

In addition to the RHD series screens, Sand Dewatering Screens are used to reduce the moisture content of sand, while McLanahan Shaker Screens produce cleaner, drier bedding sand that can be reused much more quickly.

These screens are made from durable materials, ensuring that they can withstand the rigors of various applications and industries. From sand production to aggregate processing and recycling operations, Gilson Shaker Screens are designed to deliver effective and long-lasting performance.

Gilson Shaker Applications & Industries

Gilson Shakers are advantageous for a variety of applications and industries, including sand production, aggregate processing, and recycling operations. Their innovative design and efficient material handling capabilities allow them to excel in these diverse settings. For instance, McLanahan Sand Dewatering Screens remove up to 40% of the water and up to 80% of the organic material from recycled sand, making them ideal for bedding sand applications.

Gilson Shakers offer versatility for a wide range of applications, delivering reliable and consistent results across various materials and industries. Whether you work with dry granular materials or wet, challenging substances, Gilson Shakers provide the precision and efficiency you need.

Installation & Maintenance of Gilson Shakers

Following proper installation and maintenance procedures for your Gilson Shaker is vital for its optimal performance and longevity. The testing screen should be securely attached to a rigid floor system, preferably concrete, in a permanent location and precisely leveled per the installation instructions.

Consistent maintenance is key to preserve the efficiency and performance of your Gilson Shaker. This includes checking the testing screen for any signs of wear and tear and replacing any worn or damaged parts accordingly. Furthermore, it is imperative to keep the testing screen clean and free of debris to ensure consistent and accurate results.

Selecting the Right Gilson Shaker for Your Needs

Choosing the right Gilson Shaker for your specific needs may seem daunting, but by considering factors such as:

the sieving motion
degradation
static attraction
effective sieving action
testing volume
sample size

By having the right system installed, you can narrow down your options and find the perfect solution.

Ensuring the shaker you select aligns with your product and particular needs and requirements is key to achieving the best results with various brands.

If you’re unsure about which Gilson Shaker is right for you, don’t hesitate to reach out to the experts at Gilson for guidance and assistance. Their experienced professionals possess extensive knowledge in the selection and utilization of various brands of Gilson Shakers, ensuring that you can make an informed decision with confidence.

Contact Our Experts for Assistance

Should you need help in selecting the right Gilson Shaker or addressing any material handling challenges, contact our expert team via email at service@certifiedmtp.com. They will be more than happy to help you find the perfect solution for your unique needs.

In addition, Gilson provides a range of resources, including product manuals download, application notes, and technical assistance, ensuring that you have all the support you need throughout your screening journey.

Summary

In conclusion, Gilson Shakers offer a range of precision screening machines in various sizes and capacities, designed to meet the diverse needs of various industries and applications. With their innovative design, efficient material handling capabilities, and customizable configurations, Gilson Shakers provide an effective and reliable solution for all your screening needs. So, whether you’re processing dry granular materials or tackling challenging wet substances, Gilson Shakers have got you covered.

Certified MTP has the largest selection of aggregate testing supplies, showcasing Gilson-branded testing equipment for Gilson SS-15 Sieve Shaker, Gilson SS-8R 8 Inch Sieve Shaker, Gilson SS-12R 12 and 8 Inch Sieve Shaker, Gilson Performer SS-3 Performer III Sieve Shaker, Gilson Test-Master Testing Screens, and Gilson Testing Screens.

Frequently Asked Questions

What does a shaker screen do?

A shaker screen is a filtering device that utilizes vibration to separate solid particles from liquids or gases. It is mainly used in oil and gas drilling operations to separate drilling fluid, which is a mixture of water and clay, from the solid components of the drilling mud.

What are the different types of shale shaker screens?

There are several types of shale shaker screens available, including linear motion, balanced elliptical motion, circular motion, unbalanced elliptical motion, hook strip soft screen, hook strip flat screen, pyramid shaker screen, steel frame shaker screen, composite frame shaker screen, high strength VSM 300 shaker screen and polyurethane screen mesh.

What does a rock screen do?

A rock screen, or Grizzly, is a static separator used to pre-screen bulkier loads. Set on an incline, it prevents larger debris from piling onto or damaging the screen by sliding it out of the way. This type of separator is often used in mining and construction sites, as it is able to separate large rocks and other debris from the desired material. It is also used in the agricultural industry to separate

What is the range of sizes and capacities offered by Gilson Shakers?

Gilson Shakers offer a range of sizes and capacities, from the compact 8 x 10” to the larger 32 x 48”. They are designed to accommodate various screening requirements.

View the full line of Aggregate Moisture Testing Equipment, especially the popular Aggregate/Sand Moisture Measurement System