Are you looking for a reliable and efficient solution for your material screening needs? Look no further – Gilson Shakers offer a range of precision screening machines that cater to various industry applications. In this blog post and series, we dive deep into Gilson Shakers. We’ll explore their innovative designs and benefits for your operations.
Key Takeaways of Gilson Shakers
- Gilson Shakers provide precision screening machines in different sizes and capacities. They feature vibratory and wet screening equipment for accurate particle sizing.
- The Texas Shaker design stops material from building up on the screen. It ensures efficient material handling.
- Gilson’s experts can help you choose the right shaker. They offer professional support and resources.
Gilson Shakers Models & Capacities
Gilson Shakers, precision screening machines equipped in a variety of sizes and capacities, cater to your site specific screening needs.
The Texas Shaker models, for instance, provide up to 800 square feet of screening area – an impressive capacity that makes them ideal for on-site sand production, aggregate processing, and recycling operations.
With a long stroke, slow-speed horizontal reciprocating motion, and varying velocities, these shakers maximize the throughput of undersize per cycle.
Vibratory Screening Machines
Designed for precision screening and sizing of dry granular materials, Gilson’s vibratory screening machines accommodate a range from 1/2” to 300 microns. They efficiently process a wide range of materials, such as:
- large rocks
- plastic
- wood
- other debris
while being capable of filtering material much finer than the screen openings. This allows for effective separation of solids and liquids, ensuring that your screening process is both accurate and efficient.
These machines are available as the standard Texas Shaker model and the Quick-Change model. The Quick-Change model has individually secured screen decks for easy access during frequent changes. Configurations include series, parallel, and series/parallel. This offers a customizable solution for unique screening needs.
Wet Screening Equipment
Gilson’s wet screening equipment is designed to deliver accurate and efficient particle sizing of wet materials. With a user-friendly design, this equipment is straightforward to operate and maintain, ensuring that your wet screening process remains hassle-free. With a variety of models and sizes like the Shaker, Sieve Shaker, and Rotary Sieve, a tailored solution for specific wet screening requirements is achievable.
The innovative design of Gilson’s wet screening equipment ensures precise and productive particle sizing, allowing for accommodating a wide range of applications, from sand production to aggregate processing and recycling operations. This versatility makes Gilson’s wet screening equipment an invaluable addition to any material processing operation.
Gilson Shakers Design & Functionality
The Texas Shaker is designed to produce, with a positive conveying action that ensures a constant velocity, preventing the accumulation of material on the screen. This innovative design allows for optimal performance and increased screening efficiency. The features of the Texas Shaker include:
- Positive conveying action
- Prevention of material accumulation on the screen
- Cleaning balls that impact the underside of the screen to prevent blinding
- Local agitation to assist in stratification
These features work together to enhance screening efficiency and ensure the best possible performance of the Texas Shaker.
In addition to these features, the Texas Shaker employs a straight-line “shake” generated by a pair of rotating unbalanced shafts, which are coupled together with a pair of gears. This unique design allows the shaker to maintain a constant velocity of the oversize bed, preventing uneven accumulation of sand on the screen and ensuring efficient material handling.
Efficient Material Handling
Gilson Shakers use connecting rods and an eccentric shaft to shake sample materials. This method ensures top performance and effective material separation. The system stops screen blinding and ensures consistent results by spreading the material evenly across the screen.
Keeping the testing screen clean, free of debris, and regularly checking for signs of wear and tear are essential for the smooth operation of your Gilson Shaker. Scheduled lubrication of grease fittings is also recommended to ensure optimal performance and longevity.
Customizable Configurations
Gilson Shakers offer customizable configurations for optimal screening results. Choose from series, parallel, or series/parallel arrangements. Find the perfect solution for your specific needs.
Gilson Shakers use a waterfall mechanism to introduce incoming feed. Channels distribute it evenly across each deck. This optimizes your configuration for the material processed, ensuring top results every time.
Gilson Shakers Screen Types & Materials
Gilson Shaker Screens: shaker screens are constructed from two layers of heavy-duty rectangular mesh and one layer of coarse mesh, providing reliable and efficient screening media. The RHD series shaker screens are designed to address the challenge of screening difficult-to-process materials, such as LCM.
In addition to the RHD series screens, Sand Dewatering Screens are used to reduce the moisture content of sand, while McLanahan Shaker Screens produce cleaner, drier bedding sand that can be reused much more quickly.
These screens are made from durable materials, ensuring that they can withstand the rigors of various applications and industries. From sand production to aggregate processing and recycling operations, Gilson Shaker Screens are designed to deliver effective and long-lasting performance.
Gilson Shakers Applications & Industries
Gilson Shakers are advantageous for a variety of applications and industries, including sand production, aggregate processing, and recycling operations. Their innovative design and efficient material handling capabilities allow them to excel in these diverse settings. For instance, McLanahan Sand Dewatering Screens remove up to 40% of the water and up to 80% of the organic material from recycled sand, making them ideal for bedding sand applications.
Gilson Shakers offer versatility for a wide range of applications, delivering reliable and consistent results across various materials and industries. Whether you work with dry granular materials or wet, challenging substances, Gilson Shakers provide the precision and efficiency you need.
Installation & Maintenance of Gilson Shakers
Following proper installation and maintenance procedures for your Gilson Shaker is vital for its optimal performance and longevity. The testing screen should be securely attached to a rigid floor system, preferably concrete, in a permanent location and precisely leveled per the installation instructions.
Consistent maintenance is key to preserve the efficiency and performance of your Gilson Shaker. This includes checking the testing screen for any signs of wear and tear and replacing any worn or damaged parts accordingly. Furthermore, it is imperative to keep the testing screen clean and free of debris to ensure consistent and accurate results.
Selecting the Right Gilson Shakers for Your Needs
Choosing the right Gilson Shaker for your specific needs may seem daunting, but by considering factors such as:
- the sieving motion
- degradation
- static attraction
- effective sieving action
- testing volume
- sample size
By installing the right system, you can narrow down your options and find the perfect solution.
Ensuring the shaker you select aligns with your product and particular needs and requirements is key to achieving the best results with various brands.
Unsure about the right Gilson Shaker for you? Reach out to Gilson’s experts for guidance. Their professionals have deep knowledge in choosing and using Gilson Shakers, helping you decide with confidence.
Contact Our Experts for Assistance
Should you need help in selecting the right Gilson Shaker or addressing any material handling challenges, contact our expert team via email at service@certifiedmtp.com. They will be more than happy to help you find the perfect solution for your unique needs.
In addition, Gilson provides a range of resources, including product manuals download, application notes, and technical assistance, ensuring that you have all the support you need throughout your screening journey.
Summary of Gilson Shakers
In conclusion, Gilson Shakers feature precision screening machines in various sizes and capacities. They cater to the diverse requirements of different industries and applications. Their innovative design, efficient material handling, and customizable configurations make them an effective and reliable screening solution. Whether it’s dry granular materials or challenging wet substances, Gilson Shakers are up to the task.
Frequently Asked Questions about Gilson Shakers
What does a shaker screen do?
A shaker screen uses vibration to filter solid particles from liquids or gases. Mainly, oil and gas drilling operations employ it to separate the drilling fluid—a mixture of water and clay—from the solid components of the drilling mud.
What are the different types of shale shaker screens?
There are several types of shale shaker screens available, including linear motion, balanced elliptical motion, circular motion, unbalanced elliptical motion, hook strip soft screen, hook strip flat screen, pyramid shaker screen, steel frame shaker screen, composite frame shaker screen, high strength VSM 300 shaker screen and polyurethane screen mesh.
What does a rock screen do?
A rock screen, or Grizzly, statically separates to pre-screen bulkier loads. Positioned on an incline, it slides larger debris out of the way to prevent pile-up or damage to the screen. Mining and construction sites frequently use this type of separator to sort large rocks and other debris from the desired material. The agricultural industry also employs it for separation purposes.
What is the range of sizes and capacities offered by Gilson Shakers?
Gilson Shakers offer a range of sizes and capacities, from the compact 8 x 10” to the larger 32 x 48”. They are designed to accommodate various screening requirements.
