In the world of construction and infrastructure, the abrasion resistance and durability of mineral aggregates are paramount. But how can we accurately measure these properties reliably and efficiently? Enter the Micro-Deval Apparatus, a state-of-the-art solution for durability testing that is compliant with industry standards such as ASTM, AASHTO, Canadian test methods, and even the stringent Texas Department of Transportation requirements.
Key Takeaways
- Deval Testing is used to measure the abrasion resistance and durability of mineral aggregates.
- The Deval Apparatus includes a hermetically sealed stainless steel jar. It has a multi-function electronic controller and an optical sensing system. There’s also extra capacity for sample preparation, ensuring accurate testing results.
- It meets the strict requirements of the Texas Department of Transportation while providing precision in assessing aggregate performance more efficiently than other methods.
Understanding Micro-Deval Testing
Testing is a procedure developed to gauge the durability and abrasion resistance of fine and coarse mineral aggregates, fundamental elements of the construction industry. This procedure complies with several industry standards like ASTM, AASHTO, and Canadian test methods, providing consistency and reliability across diverse regions and projects.
Additionally, the Apparatus satisfies the strict requirements imposed by the Texas Department of Transportation, underlining its efficacy and reliability.
Test Method
The Micro-Deval test procedure employs a sealed stainless steel jar housing an aggregate sample and an abrasive charge. Specifically, the jar rotates at a rate of 100 rpm for two hours, simulating the abrasive charge in action on the aggregates and assessing their resistance and durability. The test results provide valuable information regarding the quality of the aggregate and its suitability for specific construction applications.
During the test, the sealed stainless steel jar maintains a hermetic seal, ensuring that:
- the aggregate sample and abrasive charge remain contained and uncontaminated
- the test’s integrity is maintained
- precise and dependable measurements of abrasion resistance and durability can be obtained.
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Abrasion Resistance and Aggregate Sample
Abrasion resistance significantly affects the quality of mineral aggregates in construction projects. The Micro-Deval test measures this by evaluating the percentage loss in gradation. This provides crucial data on an aggregate’s quality and its fit for specific uses.
The aggregate sample plays a key role in the Micro-Deval test. It undergoes abrasive action in a rotating stainless steel jar. This jar holds both the sample and abrasive charge. Its hermetic seal maintains the test’s integrity, ensuring accurate and reliable results.
Components of a Micro Deval Testing Machine
A Micro-Deval Testing Machine consists of numerous critical components working together to yield precise and dependable results. These components include:
- A hermetically sealed stainless steel jar
- A multi-function electronic controller
- An optoelectronic sensing system
- Extra sample preparation capacity
Each of these components has a significant part in adhering to the specific test procedure and guarantees the precise measurement of mineral aggregates’ abrasion resistance and durability.
Sealed Stainless Steel Jar
The sealed stainless steel jar employed in the Micro-Deval Machine is crucial for obtaining lower sample quantities while maintaining test integrity.
Features of the jar:
- Capacity of 5L
- Measures 194x170mm ID x internal height
- Provides a durable and reliable container for the aggregate sample and abrasive charge during the test.
In addition to its durability, the stainless steel material offers thermal conductivity, which helps maintain the contents at desired temperatures for extended periods. This characteristic is particularly significant for the Micro-Deval test procedure, guaranteeing consistent and precise results.
Multi-Function Electronic Controller
The advanced electronic controller in the Micro-Deval Machine ensures precise results and shorter testing times. It monitors test time, jar revolutions, and rpm accurately. Tests can be controlled by elapsed time or total revolutions.
The multi-function electronic controller provides numerous benefits. It controls I/O signals, processes signals, and offers flexible timing and synchronization. These features make it suitable for various applications. It can be used in thermal processes, PID control, and industrial processes, such as the Micro-Deval test protocol.
Optical Sensing System
The optical sensing system in the Micro-Deval Machine offers the following benefits:
- Monitors speed data and machine performance, guaranteeing the test’s precision and reliability
- Converts light rays into electronic signals and measures the physical quantities of light
- Can detect and measure light intensity
- Monitors health parameters
- Serves a critical role in various fields such as astronomy and measuring tools, including the Micro-Deval test
This system is essential for the accuracy and reliability of the Micro-Deval test, as it
Meeting Stringent Texas DOT Requirements
The Apparatus complies with the following standards:
- ASTM
- AASHTO
- Canadian test methods
- Texas Department of Transportation
This compliance demonstrates the apparatus’s reliability and effectiveness in assessing the abrasion resistance and durability of mineral aggregates.
With its hermetically sealed stainless steel jar, multi-function electronic controller, optical sensing system, and additional sample preparation capacity, the Apparatus offers the following features:
- Hermetically sealed stainless steel jar
- Multi-function electronic controller
- Optical sensing system
- Additional sample preparation capacity
These features make it well-equipped to handle the most demanding testing requirements.
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Additional Sample Preparation Capacity with Micro Deval
Adding more sample jars and abrasive charges improves the Apparatus’s sample capacity and cuts down on testing time. The sturdy stainless steel front frame and cylinders allow for testing more samples at once. This leads to faster testing of multiple samples.
This enhanced efficiency is vital for evaluating the abrasion resistance and durability of mineral aggregates in construction projects.
Safety Features and Test Termination
The Apparatus comes with safety interlocks and LexanTM doors that stay shut during operation, ensuring safety and avoiding exposure to moving parts.
Furthermore, the apparatus possesses test termination capabilities, where the jars cease within a fraction of one revolution to ascertain the completion of the test. These safety features ensure that operators can conduct the test with confidence, knowing that their well-being is prioritized.
Enhancing Performance with Abrasive Charge
The abrasive charge plays a crucial role in testing. It replicates the abrasive action on aggregates to assess their resistance and durability. It consists of cast iron or stainless steel cylinders or balls. The mass of the abrasive charge varies from 390 to 445 grams, with a diameter of about 48mm. This material helps evaluate aggregate deterioration and wear due to abrasion and impact.
The abrasive charge in the test enables an accurate evaluation of abrasion resistance and durability. It mimics the abrasive action that mineral aggregates face in real-world applications. This test offers valuable insights into the sample’s quality and its suitability for specific construction projects.
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Comparing Apparatus with Other Durability Testing Methods
Although there are alternative durability testing methods like Rapid Chloride Permeability Test (RCP), Water Absorption Test, and Water Permeability Test, the Apparatus distinguishes itself with its precision, speed data and efficiency. By measuring the abrasion resistance and durability of mineral aggregates in a shorter period and at a finer scale, the Apparatus provides more reliable and relevant data compared to other methods.
In conclusion, the Apparatus is a more precise and effective method for gauging the abrasion resistance of mineral aggregates than other durability testing methods. Its specific test protocol allows for a reduced amount of time and a finer scale assessment, making it the preferred choice for construction professionals seeking accurate and reliable information on aggregate quality.
Summary of Micro Deval
The Apparatus provides a reliable and efficient way to test the abrasion resistance and durability of mineral aggregates. Its unique test protocol, advanced components, and compliance with strict industry standards make the Micro-Deval Apparatus a top choice for construction professionals. Using this innovative solution helps ensure project quality and longevity, leading to safer, more durable infrastructure.
Certified MTP has the largest selection of aggregate testing supplies, showcasing industry-leading brands for Sieve Shaker Machines, test sieves, Micro-Deval Apparatus, Micro-Deval Jar, Micro-Deval Apparatus Abrasive Charge, and Micro-Deval Abrasive Charge Magnet.
Frequently Asked Questions about Micro Deval
What is the Micro Deval test for?
Micro-Deval test is an indicator of resistance to abrasion, weathering and degradation of aggregates by using the testing equipment and abrasive stainless steel balls with water.
What is the difference between LA abrasion and Microdeal?
LA Abrasion and Micro Deval are drum tests for measuring aggregate durability. LA Abrasion uses dry aggregates. In contrast, Micro Deval employs wet or soaked aggregates. The test is more repeatable and correlates better with field performance.
What is the procedure for the Deval abrasion test?
The Deval Abrasion Test is a measure of abrasion resistance of mineral aggregates and involves soaking the sample in water for a minimum of 15 to 19 hours, then adding an abrasive charge of steel balls to the prepared test sample with water. This mixture is placed in a steel jar and rotated at 100 rpm for two hours before measuring the loss by sieving through a 1.25 mm sieve.
What is the main purpose of the Deval test?
The main purpose of the Micro-Deval test is to evaluate the abrasion resistance and durability of fine and coarse mineral aggregates.
How does the Deval Apparatus compare to other durability testing methods?
The Apparatus is a reliable and accurate method for measuring abrasion resistance and durability, providing results in a shorter period and at a finer scale compared to other testing methods.
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